Full Analysis of YOUI TMS Intelligent logistics Management and Control Platform Solutions

Views: 542 Author: Site Editor Publish Time: 2021-12-23 Origin: Site

With the rapid development of technologies such as "new-generation information technology", "big data", "cloud computing" and "artificial intelligence", based on the cloud, using industrial internet and 5G technology to build buildings, the flow management, and control platform realizes the automation of the manufacturing process, the visualization of the production process, the data-driven intelligence, and the customization of customer needs, which has become the high-quality development direction of the manufacturing industry.

In view of the problems of poor data correlation and poor coordination of the most intelligent logistics systems in the market at present, Youibot has created an intelligent logistics management and control platform. YOUI TMS provides enterprises with a full range of intelligent logistics services and operation control. Through the comprehensive application of industry 4.0, lean management, Internet of Things, big data, Internet +, and other technologies, the goals of system integration, refined management, full-process visualization, intelligent management and control, and business mobilization have been achieved.

Background and Challenges

A variety of factors promote intelligent manufacturing.

The logistics link is in urgent need of an intelligent manufacturing upgrade.

With the in-depth integration of new-generation information technologies such as industrial Internet, big data, cloud computing, and artificial intelligence with advanced manufacturing technologies, the advancement of intelligent manufacturing will be more in-depth, and the technological application of intelligent manufacturing will be further expanded. At present, the wave of intelligence is surging, and the integration of digital technologies such as big data, cloud computing, artificial intelligence, and 5G with traditional industries is accelerating. From intelligent transformation to building an industrial Internet platform, to building digital workshops, unmanned factories, smart factories, etc., intelligent manufacturing has become a breakthrough in the transformation and upgrading of the traditional manufacturing industry. Accelerating the promotion of intelligent manufacturing is an inevitable path for the upgrading the manufacturing industry, and it is also an effective way to form more growth points. Previously, the national policy emphasized that intelligent manufacturing should be the main direction of attack, speeding up the innovation and development of the industrial Internet, and accelerating the fundamental changes in manufacturing production methods and enterprise forms. Intelligent manufacturing is increasingly becoming a major trend and core content of the future manufacturing industry.

Driven by the increasingly diverse consumer demand in the market, product updates and iterations have become more and more common and frequent, forcing companies to shorten and speed up product development and production cycles, further increasing the demand for flexibility in the manufacturing industry. In previous decades, a product could take years to be replaced, however, today a product may only remain on the shelf for months or weeks before being refreshed. As a result, to produce new products, the production line needs to be adjusted more frequently than before, and in these cases, there is an urgent need to increase the flexibility and flexibility of production. In addition, with the disappearance of the domestic demographic dividend, labor costs have risen, and labor has accelerated from the secondary industry to the tertiary industry. The younger generation is reluctant to enter the factory, and there is a "labor shortage" in manufacturing enterprises, forcing manufacturing enterprises to transform and upgrade and improve the level of automation.

In Industry 4.0, intelligent logistics is an important part of promoting development, and the demand for intelligent logistics solutions in industrial manufacturing lies in the coordination of the overall production rhythm, the stability of the scheduling system, and the feasibility of data collection, serving production, and supporting The raw materials, semi-finished products, finished products, and parts are stored and transported inside the factory, focusing on the connection between logistics and production, and running through the entire production process. Materials continue to change their physical form and location over time, either for processing, assembly, storage, handling, and waiting. It can be seen that the poor logistics of manufacturing enterprises will lead to production stoppage and low operational efficiency. The optimization of workshop logistics mainly focuses on rapid response to products, optimization of minimum production scheduling, reduction of inventory, optimization of the logistics process, and guarantee of product quality.

At present, most of the intelligent logistics systems in the market focus on warehousing, distribution, and robot task management, such as intelligent warehouse management systems, intelligent distribution management systems, and robot task scheduling systems. At the same time, the production execution system MES focuses on production process management and cannot Manage the whole process of material flow from warehouse to workshop and from workshop to product. Although these systems can solve the corresponding problems independently, The independent data between the systems is not shared, the data is diverse, the logic is complex, the data correlation between the systems is poor, there are information barriers between the systems, lack of coordination, the information flow cannot be closed-loop management, and cannot provide reliable data support for enterprise production decisions and operations. Logistics operations and manufacturing cannot truly be automated, intelligent, and networked.

solution

Empowering Industry 4.0, Youibot Intelligent Logistics Management and Control Platform

The intelligent logistics management and control platform of Youi Robot, for the logistics data fragmentation problem in the whole process of material flow from warehousing to the workshop, workshop to the production line, carry out effective collection, analysis, and processing, logistics data empowers production management and operation and creates materials from warehousing to workshop, workshop to production line It also can integrate third-party systems such as MES and WMS, and work collaboratively to provide enterprises with a full range of intelligent logistics services and operation control. Intelligent logistics management and control platform, through the comprehensive application of industry 4.0, lean management, Internet of Things, big data, Internet+, and other technologies, has realized system integration, refined management, full visualization, intelligent management and control, and business mobility.

Among them, using YOUITMS intelligent logistics management and control platform, It can realize task distribution and material delivery of mobile robots and intelligent management and control of production operations, breakthrough information barriers, realize effective sharing and management of data, and interconnection of production and logistics data of enterprises, meet the flexible production needs of enterprises, and improve the level of factory intelligence. At the same time, it brings about the improvement of the overall operational efficiency of the factory.

YOUITMS adopts B/S architecture without complicated operations, supports WEB/PC/PAD/mobile access, greatly reduces the complexity of the on-site deployment, and has a short deployment period, helping enterprises to quickly reduce costs and increase efficiency, as well as real-time Remotely pay attention to the needs of the actual production line operation, and solve the actual management and control pain points of customers. In addition, the configuration process design allows users to customize the robot logistics and transportation process according to the on-site workflow, so that material transportation and production line production rhythm is more in line with the production line; polymorphic fusion technology can support different workshops and different logistics transportation processes, and support unified management and control, analyze the operational efficiency of production line logistics and transportation through big data, help the production line optimize management methods, reduce costs and improve efficiency.

YOUI TMS System Architecture

In addition, similar system products on the market still only have robot task status scheduling monitoring, only sharing production material data, and not in-depth workshop logistics management and control, often inaccurate arrival of workshop materials, chaos in logistics scheduling, untimely material arrival time, material Inaccurate, high inventory and production costs, and low product yield, it is impossible to provide intelligent workshop predictive process optimization and lean production in all directions. The main advantage of Youi products is to cover the management and control of materials in the workshop transportation and storage links, and to create refined closed-loop management of the whole process of production logistics from warehousing to workshop, workshop to the production line, which can provide enterprises with a full range of industrial logistics. solution. At the same time, it can meet the production needs of customers with multiple varieties, small batches, and short cycles.

YOUI TMS intelligent logistics management and control platform

Technical advantages

Realize the characteristics of flexibility, intelligence, high efficiency, and wide scenes

The competitiveness of the YOUI TMS program is as follows, which can be achieved Flexible, intelligent, high-efficiency, wide scene Features.

TMS Core Competencies

Flexible configuration: The system business has the characteristics of modularization, which can configure different functional modules according to the on-site logistics and transportation process, and can support users with different permissions to configure different operation modules;

Intelligent scheduling: order timeliness management, dynamic optimal merge allocation, intelligent workshop logistics data visualization analysis, intelligent decision-making and scheduling control;

Lean logistics: Predictive process optimization, realize zero inventory of materials, high-precision all-round control, improve product yield and production efficiency, and achieve lean logistics management;

Cloud service: SaaS service can be provided, supporting private cloud, public cloud, and hybrid cloud deployment;

Cloud management and control: It can create an integrated center of "transportation, management, and end" to realize remote management and control of production line logistics and transportation;

Covering a wide range of scenarios: YOUI TMS is to create a full-process logistics and transportation chain from warehousing to workshop, workshop to the production line, which can cover more application scenarios;

Personalized customization: can provide standard interfaces, support WMS, MES, and other third-party system integration, support customized development, and meet the needs of factory intelligence.

It is worth noting that the industrial computer is the core component of the mobile robot, and the CPU inside is the control core for information processing and program operation and is the cornerstone for the mobile robot to complete map construction, positioning and navigation, and various complex operations. In the industrial computer of Youaizhihe's mobile robot products, based on the pursuit of performance and stability, the use of the Intel® I5-7200's CPU chip acts as the robot's "brain". For companies, Hundreds of robots have provided strong support for tens of thousands of precise operations on customer sites.

Case implementation effect

Covering multi-scenario applications

At present, YOUI TMS intelligent logistics management and control platform has a large number of application cases in electronic semiconductor, 3C, aircraft manufacturing, automobile, and other industries. YOUI TMS can provide corresponding solutions for different business scenarios, which can be mainly summarized into the following two scenarios: 1) The production line lacks monitoring and the degree of automation is low; 2) The production flow in the production environment is insufficiently connected, resulting in slow production efficiency.

1) Electronic semiconductor application cases

For manufacturing scenarios with incomplete production lines, low degree of automation, and imperfect informatization, it is possible to Through the YOUI TMS intelligent logistics management and control platform, use Modbus, serial communication, TCP, and other communication protocols to connect production line equipment, monitor equipment status and production line production status in real-time, trigger production line tasks by themselves, and distribute tasks to help production line automation.

Packaging and testing process - magazine transfer and loading and unloading

In the packaging and testing workshop of a domestic semiconductor company, the intelligent logistics management and control platform and the overall logistics solution of mobile operation robots help the factory to realize an intelligent unmanned production workshop, and realize different die bonding, wire bonding, cleaning, oven, and chip loading processes. The flow between processes realizes the automatic transfer or automatic loading and unloading of magazines and overall trays in ovens, material racks, and various machines, 24-hour continuous operation, liberates labor, solves information flow conversion, and feeds back logistics data during transportation in real-time. The whole process is visualized and tracked to realize workshop production visualization and production process operation control.

Semiconductor Passive Devices-Huangguang Workshop

The semiconductor production workshop has a high cleanliness level, complex layout, small space, and a wide variety of equipment. The equipment in the large-scale production workshop is distributed in clusters, the production process is discrete, the process flow is complex, and the order requirements are flexible, so it is impossible to form a simple and effective assembly line production. According to the business scenario, the logistics management, and control platform is used to easily realize automatic handling operations and enterprise information access. Through the technical support of AI technology, big data, cloud computing, etc., the collection, analysis, and centralized management of on-site logistics data and production data in the workshop can be realized to achieve coverage. The unmanned intelligent production workshop with the whole process of production and logistics has successfully helped the overall informationization of the factory to upgrade, improve the level of production operation management and improve the overall production efficiency.

02) Application cases of the automobile manufacturing industry

For manufacturing enterprises with relatively mature automation and informatization, The YOUI TMS logistics management and control platform can be integrated with third-party customer systems, which can supplement the material flow in the transportation links from warehouse to workshop and workshop to the production line, meet flexible production needs, solve the problem of asynchronous production between production lines, and help enterprises to comprehensively improve production rhythms and Product quality, effectively allocate resources, reduce costs, and help manufacture enterprises to transform and upgrade.

In the intelligent logistics project of an automobile interior assembly factory, the customer applied the logistics management and control platform in the scene of the automobile interior assembly workshop for the purpose of improving the logistics efficiency, and storage capacity and reducing labor costs in the factory. MES and WMS, open up the information flow of equipment data islands, material flow, warehousing, and online links, comprehensively monitor material flow information, realize the improvement of quality and production lean, realize the whole process control of logistics data from warehousing to workshop, and help enterprises achieve flexible production and Digital management. Reduce manual ineffective operations by about 50%, increase production efficiency from the original 20JPH to 60JPH, increase the online material accuracy rate to 100%, predictable process optimization, achieve zero material inventory, improve product yield and product quality, intelligent operation and maintenance, real-time feedback.

Application Outlook

Under the background of Industry 4.0, assisting the industrial transformation and upgrading of manufacturing enterprises

Under the blessing of the YOUI TMS intelligent logistics management and control platform, In the future, every link of data in the manufacturing logistics system can be collected, analyzed, and monitored in real-time. The status of each logistics and transportation function point can be monitored in real-time, and the cumulative analysis and comparison of historical data can support managers to make correct decisions on current production and operations, maximize enterprise benefits, and bring huge intangible value to enterprises. and economic value. The same application scenarios are compared to help the digital upgrade of the industry, the intelligent transformation, and upgrading of the manufacturing industry, and the accumulation of big data to form a database, continuous optimization, and iteration, and forming a closed loop of industrial upgrading.

As digital and intelligent technologies such as artificial intelligence, big data, 5G, and blockchain gradually mature and enter the production field, how to connect all the data in actual production into these new technologies is a daunting task. The YOUITMS intelligent logistics management and control platform can solve the most basic data acquisition and collection problems, form the most primitive data source, and directly interconnect advanced technologies such as artificial intelligence big data with the traditional manufacturing industry to promote industrial interconnection.

Youibot believes that with the rapid development of technologies such as "new generation information technology", "big data", "cloud computing" and "artificial intelligence", Based on the cloud, using the industrial Internet and 5G technology to build a logistics management and control platform, to realize the automation of manufacturing processes, visualization of production processes, data-driven intelligence, and customization of customer needs for manufacturing enterprises, it has become a high-quality development direction of the manufacturing industry. In view of the problems of poor data correlation and poor coordination of the most intelligent logistics systems in the market at present, Youai Zhihe has created an intelligent logistics management and control platform YOUUI TMS to provide enterprises with a full range of intelligent logistics services and operation control. Through the comprehensive application of industry 4.0, lean management, Internet of Things, big data, Internet+, and other technologies, the goals of system integration, refined management, full-process visualization, intelligent management and control, and business mobilization have been achieved.

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Full Analysis of YOUI TMS Intelligent logistics Management and Control Platform Solutions

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